Monday, January 14, 2008

Magsafe Connector Disassembly

The chord nearest the Magsafe plug on a modern Apple laptop is under a good deal of mechanical stress, and mine finally gave out; the outer layer of wire looked like loose steel wool. So I decided to take the plug apart:






Notice that black bit on the PCB in the left-hand image? That's a chip, identified by the following text:

A3
2100
613A1

It most likely controls the switch between the orange "charging" LED indicator and the green "powered" LED. However, I wonder if this chip doesn't hold the answer to another mystery: why won't the Macbook battery charge off the Magsafe airline adapter?

For further information on the subject, I'd suggest Stuart Schmitt's guide to hacking the MagSafe cable for use w/ a standard DC transformer.

6 comments:

Jean-Pierre said...

Hey Kieran, I had exactly the same problem. How did you solve it ?

I personnally soldered the thing back together, but this is just an fragile emergency fix :
- do you know where to find a replacement cord+plug ?

cheers from Paris,
Jean-Pierre

kieran hervold said...

My apologies for the delayed response.

My soldering held it together for a few weeks, but I wound up buying a new Magsafe tip on Ebay for around $15 -- much cheaper than a new transformer would have been.

Try searching ebay for "Kensington Smart Tip for Magsafe;" currently, there's one listed on ebay as item # 200242661468.

I replaced the wire w/ some proper copper wire I salvaged from an old power chord.

Zbigniewq said...

Hello,

I have most likely magsafe connector problem. Could you tell how non-destrutively go about disasembling the head of the connector? Thanks in advance

kieran hervold said...

Zbigniewq,

I can't say there was any particular trick to prying it apart; it was mostly a matter of wedging a knife between the white plastic shell and the underlying metal. Go in from the business end of the plug.

That said, any fix you manage will probably be short-lived. I'd strongly suggest searching Ebay for "magsafe Kensington," and soldering on one of those $15 tips.

Just make sure you get the polarity right. There's a nice diagram here:

http://en.wikipedia.org/wiki/MagSafe

Wireless Sensor Networks Research said...

Hi. Just wondering if you know how might the white housing should come off the magsafe for me to repair to cord (broke off from fraying). I don't want to break it, someone mentioned it should slide off. Would a certain type of tool help so that I don't damage the housing?

Thanks from Portland Oregon,
Judy

kieran hervold said...

Judy,

In order to get the white housing off, I slid a small knife blade between the housing and the underlying glue. (The assembly is protected and attached by something like glue-gun glue.)

I would recommend buying a replacement tip off ebay, however. Search for "Kensington Smart Tip for Magsafe." I found it impossible to re-solder the connection in a reliable fashion; it just broke and required more patching every couple of weeks.